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1 dc1780aafa demo manual dc1780a-a description LTM4620EV: high efficiency, polyphase 50a step-down power module ? regulator demonstration circuit 1780a-a features polyphase ? design using the ltm ? 4620ev, the high efficiency, high density, dual 13a, switch mode step-down power module regulator. the input voltage is from 4.5v to 16v. the output voltage is jumper selectable from 1.0v to 2.5v. dc1780a-a can deliver nominal 50a output current with 2 ltm4620s in parallel. as explained in the data sheet, output current derating is necessary for certain v in , v out , and thermal conditions. the ltm4620 on dc1780a-a always operate in continuous conduction mode. the switching frequency can be programmed through a resistor or can be synchronized to an external clock signal. the board allows the user to program how its output voltage ramps up and down through the track_control pin. the output voltage is tightly regulated between v out + and v out C through remote output voltage sensing which improves output voltage regulation at heavy loads. these features and the availability of the LTM4620EV in a compact 15mm 15mm 4.41mm lga package make it ideal for use in many high-density point-of-load regulation applications. the ltm4620 data sheet must be read in conjunction with this demo manual prior to working on or modifying the demo circuit dc1780a-a. design files for this circuit board are available at http://www.linear.com/demo l , lt, ltc, ltm, linear technology, the linear logo, module and polyphase are registered trademarks of linear technology corporation. all other trademarks are the property of their respective owners. figure 1. 50a polyphase ltm4620/dc1780a-a demo board
2 dc1780aafa demo manual dc1780a-a quick start procedure demonstration circuit dc1780a-a is easy to set up to evaluate the performance of polyphase operation of the LTM4620EV. due to the high input/output current, select a proper input supply/load/cable which can sustain the full load operation. please refer to figure 2 for proper measurement setup and follow the procedure below: 1. place jumpers in the following positions for a typical 1.0v out application: jp1 jp2 jp4-jp8 clk run v out select int_clk off on jp4/1.0v 2. with power off, connect the input power supply, load and meters as shown in figure 2. preset the load to 0a and v in supply to 12v. 3. turn on the power supply at the input. place jp2 to on position. the output voltage between v out + and v out C should be 1.0v 1.5% (0.985v to 1.015v). 4. once the proper output voltage is established, adjust the load within the operating range and observe the output voltage regulation, output voltage ripple, efficiency and other parameters. output voltage ripple should be measured at j7 with bnc cables. 50 termination should be set on the oscilloscope or bnc cables. 5. (optional) for optional load transient test, apply an adjustable pulse signal between iostep clk and gnd test point. the pulse amplitude (3v to 3.5v) sets the load step current amplitude. the output transient current can be monitored at the bnc connector j8 (5mv/a). the pulse signal should be very small duty cycle (< 10%) to limit the thermal stress on the transient load circuit. performance summary specifications are at t a = 25c parameter conditions/notes value input voltage range 4.5v to 16v output voltage v out v in = 4.5v to 16v, i out = 0a to 50a, jp4: 1.0v 1.0v 1.5% (0.985v to 1.015v) maximum continuous output current derating is necessary for certain v in , v out and thermal conditions, see data sheet for detail. 50a default operating frequency 500khz resistor programmable frequency range 400khz to 780khz external clock sync. frequency range 400khz to 780khz efficiency v in = 12v, v out = 1.0v, i out = 50a, f sw = 500khz 82.4% see figure 4 load transient v in = 12v, v out = 1.0v, i setp = 25a to 50a <138mv, see figure 5 output voltage ripple v in = 12v, v out = 1.0v, i out = 50a <10mv, see figure 6 table 1. ltm4620 demo cards for up to 100a point-of-load regulation maximum output current number of output voltages number of ltm4620 module regulators on the board demo card number 13a, 13a 2 1 dc1498a 50a 1 2 dc1780a-a 75a 1 3 dc1780a-b 100a 1 4 dc1780a-c 3 dc1780aafa demo manual dc1780a-a figure 2. test setup of dc1780a-a * note: the output current is measured with a mv-voltage meter across a 1% accurate shunt resistor. quick start procedure * 6. (optional) ltm4620 can be synchronized to an external clock signal. place the jp1 jumper on ext_clk and apply a clock signal (0v to 5v, square wave) on the ext_clk test point. 7. (optional) the outputs of ltm4620 can track another supply. the output voltage tracks the voltage on track_control when a valid signal is applied on the test point. 8. (optional) dc1780a-a can be configured to a dual outputs configuration with v out at 37a load current and v out2 at 13a load current. stuff 0 resistor on r61 and 0.1f on c14. remove r22, r23, r24, r26, r27, r28, r32, r33, r35. output voltage v out2 is set by r37 based on the equation v out2 = 0.6v(1 + 60.4k/ r37). 4 dc1780aafa demo manual dc1780a-a quick start procedure figure 3. measured efficiency v in = 5v, f sw = 500khz figure 4. measured efficiency v in = 12v, f sw = 500khz load current (a) 0 efficiency (%) 100 90 80 70 60 40 10 dc1780a-a f03 50 30 20 v in = 5v, v out = 2.5v v in = 5v, v out = 1.8v v in = 5v, v out = 1.5v v in = 5v, v out = 1.2v v in = 5v, v out = 1v load current (a) 0 efficiency (%) 100 90 80 70 60 40 10 dc1780a-a f04 50 30 20 v in = 12v, v out = 2.5v v in = 12v, v out = 1.8v v in = 12v, v out = 1.5v v in = 12v, v out = 1.2v v in = 12v, v out = 1v figure 5. load transient 25a to 50a (v in = 12v, v out = 1v) figure 6. measured output voltage ripple at 12v in , 1v out , 50a on j7 with standard demo circuit default setup dc1780a-a f05 1v output (20mhz bw) 100mv/div 25a to 50a load dc1780a-a f06 1v output (20mhz bw) 10mv/div 5 dc1780aafa demo manual dc1780a-a figure 7. thermal capture at 12v in , 1.0v out at 50a (ambient temperature = 23.3c, no airflow and no heat sink) figure 8, thermal capture at 12v in , 1.0v out at 50a (ambient temperature = 23.3c, 200lfm airflow and no heat sink) quick start procedure 6 dc1780aafa demo manual dc1780a-a parts list item qty reference part description manufacturer/part number required circuit components 1 8 cin3, cin4, cin5, cin6, cin7, cin8, cin9, cin10 cap., x5r 22f 25v 10% 1210 murata grm32er61226ke15 2 4 cout1, cout7, cout11, cout15, cap., x5r 100f 10v 20% 1210 taiyo yuden lmk325bj107mn-t 3 4 cout4, cout10, cout12, cout19 cap., poscap 470f 4v 20% 7343 sanyo 4tpe470mcl 4 1 r14 res., chip 90.9k 0.06w 1% 0603 vishay crcw060390k9fkea 5 2 r9, r31 res., chip 121k 0.06w 1% 0603 vishay crcw0603121kfkea 6 2 r1, r3 res., chip 10 0.06w 5% 0603 vishay crcw060310r0jnea 7 2 c4, c10 cap., x5r 2.2f 10v 20% 0603 taiyo yuden lmk107bj225ma 8 1 c7 cap., x7r 0.1f 25v 10% 0603 avx 06033c104kat2a 9 2 u1, u2 i.c., volt. reg. lga(144) 15mmx15mmx4.41mm(1873-rev0) linear technology corp. LTM4620EV additional demo board circuit components 10 1 c25 cap., x7r 0.1f 25v 10% 0603 avx 06033c104kat2a 11 2 cout5, cout18, cout24, cout38 cap., x5r 100f 10v 20% 1210 taiyo yuden lmk325bj107mn-t 12 2 cout6, cout25 cap., poscap 470f 4v 20% 7343 sanyo 4tpe470mcl 13 1 r15 res., chip 60.4k 0.06w 1% 0603 vishay crcw060360k4fkea 14 1 r16 res., chip 40.2k 0.06w 1% 0603 vishay crcw060340k2fkea 15 1 r17 res., chip 30.1k 0.06w 1% 0603 vishay crcw060330k1fkea 16 1 r18 res., chip 19.1k 0.06w 1% 0603 vishay crcw060319k1fkea 17 6 r2, r21, r39, r43, r47, r51 res., chip 121k 0.06w 1% 0603 vishay crcw0603121kfkea 18 2 r25, r29 res., chip 10 0.06w 5% 0603 vishay crcw060310r0jnea 19 2 c18, c22 cap., x5r 2.2f 10v 20% 0603 taiyo yuden lmk107bj225ma 20 1 cin1 cap., alum 150f 25v 25% suncon-8 suncon 25ce150ax 21 2 cin2, cin11 cap., x5r 1f 25v 10% 1210 taiyo yuden tmk325bj105km 22 4 r22, r23, r24, r26 res., 0 2010 tepro(nakoma) rnh6083 23 2 r56, r57 res., 0.010 2w 1% 2512 vishay wsl-2512-r01000-f-ea 24 0 r58, r59 (opt) res., 2512 25 1 r60 res/jumper, chip 0 1/4w 1a 1206 vishay crcw12060000zoea 26 4 r4, r36, r41, r54 res., chip 10k 0.06w 5% 0603 vishay crcw060310k0jnea 27 0 r5, r7, r8, r10, r13, r30, r34, r37, r38, r42, r44, r48, r49, r50, r52, r53, r55, r61 (opt) res., 0603 28 13 r6, r19, r20, r27, r28, r32, r33, r35, r40, r45, r46, r62, r63, res/jumper, chip 0 1/16w 1a 0603 vishay crcw06030000z0ea 29 0 cout23, cout29, cout31, cout37 (opt) cap., d case 7343 30 0 c1, c2, c3, c5, c8, c9, c12, c13, c14, c15, c16, c17, c20, c21, c26, c29, c30 (opt) cap., 0603 31 6 c6, c11, c19, c23, c27, c28 cap., x7r 1f 10v 10% 0603 taiyo yuden lmk107bj105ka 32 1 c24 cap., x7r 0.01f 100v 10% 0603 avx 06031c103kat2a 33 2 q1, q2 mosfet n-channel, 30v dpak(to-252) vishay siliconix sud50n03-09p 7 dc1780aafa demo manual dc1780a-a parts list item qty reference part description manufacturer/part number 34 0 cout2, cout3, cout8, cout9, cin12, cout13, cin13, cout14, cin14, cin15, cout16, cin16, cout17, cin17, cin18, cin19, cout20, cout21, cout22, cout26, cout27, cout28, cout30, cout32, cout33, cout34, cout35, cout36 (opt) cap., 1210 hardware for demo board only 35 3 xjp1, xjp2, xjp4 shunt, 2mm ctrs. samtec 2sn-bk-g 36 4 mh1-mh4 stand-off, nylon 0.5" tall keystone, 8833 (snap on) 37 2 j7, j8 bnc connector connex 112404 38 2 jp1, jp2 headers, 3 pins 2mm ctrs. samtec tmm-103-02-l-s 39 5 jp4, jp5, jp6, jp7, jp8 jumper, 2 pins 2mm ctrs. samtec tmm-102-02-l-s 40 6 j1, j2, j3, j4, j5, j6 stud, test pin pem kfh-032-10 41 11 e1, e2, e3, e4, e6, e7, e8, e9, e12, e13, e22 turret, test point mill max 2308-2-00-80-00-00-07-0 42 0 e5, e10, e11, e14, e15, e16, e17, e18 (opt) test point 43 2 e19, e20 turret, test point mill max 2501-2-00-80-00-00-07-0 44 12 nut, brass nuts #10-32 any, #10-32 45 6 ring, lug ring # 10 keystone, 8205 46 6 washer, #10, tin plated brass any, #10 ext bz tn 8 dc1780aafa demo manual dc1780a-a schematic diagram 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vout select e k d w h e > ^ ^ k d , z t / ^ ^ w / & |